1. Definition and Structural Features
Long Form Middle Bare Connector is a specialized terminal designed for long-distance or multi-segment wire connections, featuring:
- Extended Structure: Long body design to span large spaces (e.g., cable branching in distribution cabinets or long-distance wiring between devices).
- Exposed Midpoint: Central conductor section without insulation, enabling direct contact with exposed wires (ideal for plug-in, welding, or crimping).
- Flexible Adaptation: Compatible with multi-strand, single-core, or varying cross-sectional wires, secured via spring clamps, screws, or plug-and-pull mechanisms.
2. Main Application Scenarios
Industrial Power Distribution Systems
- Long-cable branching in distribution cabinets or complex wiring within motor control panels.
Building Electrical Engineering
- Main-line cabling for large buildings (e.g., factories, malls) and rapid deployment of temporary power systems.
New Energy Equipment
- Multi-circuit connections in solar PV inverters or wind turbine power lines.
Rail Transit and Marine Applications
- Long-cable distribution in train carriages (e.g., lighting systems) or onboard ship wiring in vibration-prone environments.
Electronics Manufacturing
- Cable assembly for multi-segment connections in appliances or industrial equipment.
3. Core Advantages
Extended Reach
- Eliminates the need for intermediate connectors in long-distance wiring.
High Conductivity
- Pure copper (T2 phosphorus copper) ensures ≤99.9% conductivity, minimizing resistance and heat generation.
Easy Installation
- Open-design allows tool-free or simple tool operation for quick field deployment.
Broad Compatibility
- Supports conductors from 0.5–10mm², accommodating diverse load requirements.
Technical Specifications (Reference)
Parameter |
Description |
Conductor Cross-Section |
0.5–10 mm² |
Rated Voltage |
AC 660V / DC 1250V |
Rated Current |
10A–300A (dependent on conductor size) |
Operating Temperature |
-40°C to +85°C |
Material |
T2 phosphorus copper (tin/nickel plating for oxidation resistance) |
5. Installation Steps
- Wire Stripping: Remove insulation to expose clean conductors.
- Segment Connection: Insert multi-segment wires into both ends of the connector.
- Securing: Tighten with spring clamps, screws, or locking mechanisms.
- Insulation Protection: Apply heat shrink tubing or tape to exposed sections if required.
6. Key Considerations
- Proper Sizing: Avoid underloading (smaller wires) or overloading (larger wires).
- Environmental Protection: Use insulation sleeves or sealants in humid/dusty conditions.
- Maintenance Checks: Verify clamp tightness and oxidation resistance in vibration-prone environments.
7. Comparison with Other Terminals
Terminal Type |
Key Differences |
Extended reach for long-distance connections; exposed midpoint for fast pairing |
|
Short Form Middle Bare Terminal |
Compact design for tight spaces; smaller conductor range |
Insulated Terminals |
Fully enclosed for safety but bulkier |
8. One-Sentence Summary
The long-form middle bare connector excels in bridging long distances and enabling high-speed wiring in industrial, renewable energy, and construction applications, making it ideal for segmented conductor connections.
Post time: Mar-10-2025